Magnetic Rope Testing
Technology | Magnetic Rope Testing (MRT)
ROPESYS technology combines advanced software and sensor systems to analyze the condition of steel wire ropes with high precision. With Magnetic Rope Testing (MRT) technology, internal rope defects can be detected quickly and reliably.
Smart Software and Automatic Control
- The software automatically verifies that all sensors are functioning correctly.
- Before each measurement, an automatic self-check is performed and reference values are stored on the sensor.
- The system instantly alerts the user in case of incorrect sensor usage.
- This ensures measurement accuracy and prevents potential errors.
Accuracy and Quality Assurance
- The system automatically evaluates measurement data and instantly displays the wear condition of the rope.
- Users can quickly obtain clear and reliable information about the rope’s condition.
- Advanced software enables detailed analysis of detected defects.
- Additional data such as photos and manual inputs (diameter, lay length, etc.) can be integrated for more comprehensive evaluation.
Comprehensive Reporting
- Detailed PDF reports can be generated for all measurement data.
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Reports include:
- Measurement conditions
- Detected defects
- Automatic analysis results
This provides users with a complete and reliable assessment of rope condition.
How Does MRT Technology Work?
Magnetic Rope Testing (MRT) is based on the Magnetic Flux Leakage (MFL) principle.
- The rope is magnetized using strong magnets
- Defects such as wire breaks, corrosion, and wear disturb the magnetic field
- Sensors detect these magnetic flux leakages
- The software analyzes the data to determine the location and size of defects
With this method:
- Internal defects that are not visible to the eye can be detected
- Loss of Metallic Area (LMA) is measured
- Local Faults (LF) are identified
Why MRT Technology?
Traditional visual inspection methods cannot assess the internal structure of ropes. MRT technology, however:
- Detects both internal and external defects
- Enables early fault detection
- Improves operational safety
- Reduces unplanned downtime and maintenance costs
NEXSEN
At NEXSEN, our MRT solutions combine advanced sensor technology with intelligent software to maximize rope safety. By enabling fast and accurate decision-making in critical applications, we help minimize operational risks and improve reliability.
Discover our rope inspection solutions and find the most suitable system for your application. Visit our product page for detailed information.

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