Products

Automated Magnetic Particle Inspection Systems (Mpı Lines)

Product Code :
Category : Magnetic Testing

These systems are fully automated Magnetic Particle Inspection (MPI) lines designed to detect surface defects on complex components with high accuracy. They provide high throughput, repeatability, and minimal operator dependency, making them ideal for serial production environments.

Automated MPI lines integrate the entire inspection process into a single system:
  • Automatic loading and unloading of parts
  • Integrated magnetization, inspection, and demagnetization stages
  • Operator involvement mainly limited to visual evaluation
 Compared to manual systems, this approach ensures faster, more consistent, and standardized inspection results.

Working Principle

  1. Automatic part loading
  2. Magnetization (coil, yoke, or customized systems)
  3. Application of magnetic particles (wet method)
  4. Inspection under UV or white light
  5. Demagnetization
  6. Automatic unloading

Technical Features

  • Inspection Method: Magnetic Particle Inspection (MPI)
  • System Type: Fully automated, custom-engineered solutions
  • Automation:
    • Loading / unloading systems
    • Transfer and conveyor mechanisms
  • Magnetization: Optimized based on part geometry
  • Lighting:
    • UV (Wood lamp)
    • White light
  • Control System:
    • Touchscreen interface
    • Recipe management (parameter storage)
  • Remote access and service support

Key Features

  • Fully automated MPI inspection line with minimal operator intervention
  • Custom-designed systems tailored to specific components
  • High-speed inspection for mass production
  • Integrated dark room for enhanced defect visibility
  • All inspection stages combined into a single system
  • Remote monitoring and control capabilities

Advantages

  • Seamless inline integration into production lines
  • Significant reduction in inspection time
  • Minimized operator errors
  • High repeatability and consistent quality
  • Reliable detection of surface defects

Applications

  • Automotive mass production components
  • Forged and cast parts
  • Aerospace and defense components
  • Energy and heavy industry
  • High-volume manufacturing lines
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